Outdoor Power Equipment (Lawn Mowers, Snow Blowers, Chain Saws and more) Discussions

I have an HH60 engine on a 1981 or so Troy bilt tiller. It ran fine for years but the summer broke a rod. (I think it was low on oil). I have taken the engine apart. No gouges in the sylinder or holes anywhere. There is a small ridge at the top of the cylinder that you can barely scratch a fingernail on. I put the old piston and rings in and my hand over the top of the cylinder. It seems to have alot of suction/compression when pulling the piston from the bottom.

There is aluminum on the crankshaft . I will try the muratic acid trick I have read elsewhere on here.

Question is, is this worth rebuilding? I like tinkering with stiff but money is a conern. I like this motor because it has electric start on it. ROds are expenesive as the one for my model number says it is 40 bucks.

Should I re-ring it? I have a cylinder hone from harbor freight I bought the other day. I have never used one. I dont have a ridge reamer but might be bale to rent one at Autozone.

It ran well before this happened except now that I recall a week or so before it went, faint white smoke cam out of the exhaust when it was reved up.

ANy advice? Do I need to mike everythign out to an automobile's engine precision or since this is a tiller just clean the crank, bolt a new rod and rings and go with it?

I have been takign off parts and cleaning them. The head did seem to have alot of carbon but was easily cleaned.

I think it may have been rebuilt before as the engine paint is oversprayed in places. The piston was stammped STD which I assumes means it is stadard sized.

Thanks again!

Im in the same spot as Stryped above.  i talked my father into rebuilding his HH60-105126J engine out of his 1986? Troy Bilt Horse tiller.  i removed the engine and stripped it down to its individual components to evaluate the repair job.  first off, broken connecting rod.  he told me that he ran the engine dry once some years ago, filled it up with oil, still ran good so didn't think much about it.  just recently, he loaned it so somebody and after he got it back,  he only had it running for a few minutes before it threw the rod.  so immediately i think that the rod failure was because of theat incident years ago.  no big, just replace the rod.  well we have it apart, lets replace all the wear items.  so off we go to buy all the seals, gaskets, breather tubes, air filters, gasket sets for the entire tiller, reverse disc, belts, engine oil, spark plug, etc.  in the meantime, im cleaning and inspecting the engine.  i cleaned off all the aluminum from the crank journal and it mic'd at just .0004" undersized from factory ( i cant remember the number right now).  there were no grooves on the crank from the oil seal so thats a good sign.  i removed the little bit of carbon build up at the top of the cylinder and find that there is no ridge at the top of the cylinder.  as it is, there is still some cross hatch visible in the wear area of the cylinder! so no extreme wear for an engine over 20 years old.  the  bore is .001" over factory delivered spec. so im sticking with the standard sized piston.  im replacing the valves and going to lap the valves to the block but the new valves have to be set on the clearance so there is some work for me there.  the deck was straight and just needed a little carbon removal.  the head was a little tweaked so i stoned the head to get it flat, removed the carbon and chased the threads for the spark plug.  so far so good.  i even went so far as to sandblast the exterior of the engine ase well as all the rusted parts of the tiller itself.  my father wats to paint it the original factory Troy Bilt red so we'll see how that goes.  the valve guides are not worn so i feel confident in that this engine can be rebuilt to factory spec.

Now the bad news.  tecumseh part number 34750 connecting rod is no longer available.  no aftermarket company offers it.  the local authorized repair shops cant get their hands on one.  there is no new old stock available........   #%WE*@#(?!   Then i come to find out that Tecumseh is no longer in business?!  not that big of a deal but you have to understand that if i couldn't buy the rod, i was going to make it from scratch using aircraft grade aluminum (7075 or 7050).  the problem with that idea is that i was hoping beyond all hope to get detailed specs from an engineer at Tecumseh (the bored guy sitting at a desk that can fax me a print of the actual rod so that i can duplicate it).  i called everybody.  i even got a repair shop to give me their Tecumseh contact number and spoke with very nice and understanding woman who told me that Tecumseh will be back very soon and that when it does, i might be able to get the prints then.   im an impatient person.  i cant wait that long.  so i do what comes easy to me.  i plow head first into the internet.  if it is available, if it can be found, i like to think that i can find it.  im pretty good at finding stuff.  but that rod is NOT available.  the closest thing that i can find is the 31380C connecting rod as it is also for the HH60 engine but for a DIFFERENT spec engine.  as far as i can decipher from other peoples posts, the 34750 rod and the 31380c rod are the same length.  the only difference i can tell is the oil spash at the end of the rod is now integrated but NOT necessarily the same configuration as the 34750 rod.  the 34750 rod had a steel oil splash that could have been designed to pull the oil up (hooked end?) during the exhaust and compression strokes.  the cast aluminum cap on the 31380c rod doesn't have that configuration.  i have read a post where a guy put his engine back together with the 31380c but was stating that he was having a very difficult time getting the engine to start.  my vote on his problem if a poorly adjusted carb.  im a firm believer in taking your equipment to the experts when it comes to adjusting things as finicky as carbs.  im going to do that for my fathers tiller as we probably need to have the carb rebuilt and readjusted for use with the hh60 engine. i dont know how to do it, ill let somebody else figure it out.  if any of you are local to these people, they do top notch stuff.  and they also have all the microfiche from the older model engines on site.  99% of the time, they were able to get the parts i needed for a reasonable price.


since the 31380c rod is the only rod that WILL fit the engine, i may just buy the rod ($ 17-26 depending on oem or aftermarket as well as supplier) and draw it up in Solidworks (3D modelling program) so i can get the center-to-center distance correct as well as wall thicknesses around the pin and journal.  then proceed to make the rod out of the 7075/7050 AL.  im not terribly pressed for time but i would like to get my father tilling again as he does enjoy working in his garden and doenst have the greatest back health so getting him his tiller working  again would be a godsend for him.

Okay, i just received the 31380c Tecumseh rod, rotary brand piston and ring set.  in the ring set, the instructions stated how the rings were to be installed on the piston so i did that.  easy enough.  next is testing the fit of the piston in the bore.  the instructions for the rings said that the ends may have to be filed to get the right clearance or fit in the bore.  so that's something to look into.  the 31380c rod was the last rod my local supplier had.  shen she tried to get another tecumseh rod from her supplier, they couldn't get one.  so it looks like maybe the 31380c rod may be going the way of the dinosaur.
Tomorrow, im going to draw up the rod then try and get the engine put back together this weekend (new oil seals, plenty of assembly lube, and i need to grind the new lifters for the right clearance)
ill take a few photos of the parts as well as the build and host them on my website.  ill post the links here so you all can see the progress.  also, i have the following files in PDF format.  for those who want them, send me a message and ill send you the links where you can download them.

Tecumseh Technicians Handbook
TECUMSEH-MODEL-HH60-105126J-PARTS-LIST
tecumseh-troubleshooting
Horse I user manual from MTD

pics so far

http://www.leavittdetailing.com/saved_files/horse_rebuild/0726081905.jpg

http://www.leavittdetailing.com/saved_files/horse_rebuild/0726081913.jpg
http://www.leavittdetailing.com/saved_files/horse_rebuild/0726081914.jpg
http://www.leavittdetailing.com/saved_files/horse_rebuild/0726081917.jpg
http://www.leavittdetailing.com/saved_files/horse_rebuild/_MG_0829.JPG
http://www.leavittdetailing.com/saved_files/horse_rebuild/_MG_0848.JPG

http://www.leavittdetailing.com/saved_files/horse_rebuild/_MG_0869.JPG
http://www.leavittdetailing.com/saved_files/horse_rebuild/IMG00001-20090327-1210.jpg
http://www.leavittdetailing.com/saved_files/horse_rebuild/IMG00002-20090327-1210.jpg

uleavittbe wrote:
Please send me the information where I might download the PDF's. 

Thanks in Advance

refloyd1@hotmail.com

RFloyd, Here is where the parts list is:
http://tinyurl.com/qhgdyr
Also there is lots of information at Outdoordistributors.com.

I found the Tecumseh 4 cycle manual on line at:

http://www.cpdonpline.com/692509.pdf

I hope this helps.

My early 1980's Troybilt Horse just recently gave up it's engine - it was a 5HP Tecumseh hh50 - I don't know if it had been replaced in the past or not since I bought it used. Instead of trying to rebuild it right away I purchased a new Tecumseh HH60 from smallenginewarehouse for $199 with free shipping. Their websight said it would fit excet for the end crankshaft bolt which is 5/16 x 24 on the new engine, the old one was 3/8 x 24 tpi. So far everything is as they said. My only concern is that the reverse pulley that mounts on the very end of the crankshaft has a 3/8 in mounting hole. I have been trying to find a 3/8" to 5/16" sholder bolt to solve this problem to no avail. Everyting seems as though it will go together OK, so for now, I think I will bolt everything together and just try not to use reverse yet. My only option for the 3/8 to 5/16 bolt problem is to have a machinist to make me one since I am sure of what I need. If anyone else has had this problem and found an answer please post.

Thanks...

I have a 1979 TroyBilt Horse with a HH 60-105106F. With a lot of research, I've found that Pats Small Engine seems to have more parts available with very reasonable prices. Shipping is usually within just a few days. Here is their link: http://www.psep.biz/index.htm There are a few issues that you may find out regarding this motor. 1) Depending on your specific model, a new crankshaft may not be available, nor are undersized rods. 2) Some people have had some bad luck with replacement / aftermarket rods. This comes together with a simple solution: If your crank is scored or out of round, it will need to be welded and re-machined. I have not had any bad luck with the aftermarket rod, as long as the crank is within spec. The bearing clearance for the rod is only .001 - .002" and if it is in spec in one way, but not in another, you will have wear problems and the rod will not last, regardless of who made it. If a new crank is available for your engine, it will cost you approx. $120, or possibly $100 for a good used one. But I like to use what came originally, so for mine, I went to a reputable crank repair shop, had the rod journal welded and re-machined to the proper spec. I have built many engines over the years for cars, boats, snowmobiles, etc., and many in racing applications. I have NEVER had a welded and re-machined journal EVER go bad on me yet.... EVER! The cost should be about $100 give or take, and you should have a shop in your area, so you don't have to worry about shipping. The other advantage that you have in doing this is that you KNOW that you have a part that fits, and nothing will be different. In finding a crank repair shop to do this, you may have to check around some. Some automotive shops may not be set up to repair a crank of this size. But if you check around, I'm sure you will find a shop that can take care of your crank. Another area of concern is the piston. Replacement pistons are available in standard size, + .010, and + .020 oversize, so make sure you have your cylinder checked for wear with a proper bore gage. You may only need to hone the cylinder for proper seating of the rings. One more small detail that many people seem to miss out on is the oil they use. These engines were designed to run with SAE 30 "NON-DETERGENT" OIL. Never, and I mean NEVER use anything else. Do not make the mistake of using auto engine oil, this is a good way to ruin your rings or rod bearing. All in all, you can completely rebuild your engine for $200 or less, which is considerably less expensive than buying a new engine and having it adapted to your machine. My engine lasted over 30 years originally, before breaking a rod. With a properly rebuilt engine, you can expect to get another 30 plus years of service from it. After a rebuild, you may need to adjust your carburetor again. Over the years of your engine's service, and with the ensuing wear on the motor, your carb may have needed to be adjusted for YOUR machine to run well. After a rebuild, you should go back to the original carb settings to start, and then make any minor adjustments necessary. If you love to tinker and work with engines, as I do, you'll have some fun with this motor. Happy Wrenching.